How many lithol in Komatsu 400 tracks. Specifications and dimensions

The Komatsu PC400 tracked excavator is one of the best construction machines from the Komatsu manufacturer. From the entire line of special equipment, this machine is distinguished by excellent operating characteristics, including a large digging radius and maximum cutting depth of the soil. The manufacturer equipped the excavator with innovative solutions and advanced design developments, which significantly increased the reliability of equipment. The process of assembling an excavator is carried out with automated equipment, as a result of which the high quality of the entire Komatsu PC400 was ensured.

Some of the blocks were so heavy that the bucket cylinder moved inward during lifting. Then the chain will fall from the teeth, and the block will fall. The operator was informed by another operator of a similar machine that he could simply increase the setting on this one damping valve with a full turn or two, and that the bucket would then remain in place and would not be twisted outward during the lift.

The technician realized that this dangerous action on the part of the operator subordinated the corn curl to severe treatment, but still could not understand how this one valve adjustment could cause the bucket to slow down in both directions of the cylinder movement. The technician performed the procedure described in the manual to reset the blow valve to correct setting and keep thinking. Looking closely at the elongated rod of a cylinder with a cylindrical cylinder, the technician began to wonder if she had noticed a slight bend in this rod.

Under the hood Komatsu 400 installed diesel six-cylinder engine brand SAA6D125E-3. It uses a system of direct fuel injection into the combustion chambers and a turbocharging system that allows it to develop a rated power of 255.22 kilowatts or 347 horsepower. The engine came out reliable and resistant to high loads. Its operational resource is designed for a rather long service life. Technical problems and faults are solved on the spot, as the design of the excavator provides full access to those parts and components that require regular inspection.

After confirming with a straight edge that the rod for the cylinder of the bucket cylinder really bent, the technician realized that it most likely happened. The impact safety valve, which the operator intervened, was for port A, protecting the blind end of the cylinder. When lifting with a bucket attached to it, the excess weight essentially caused the piston to move around the body of trapped fluid in the cylinder. With the rod fully extended and away from the impact due to the operator's adjustment, the overweight would bend the bucket and bend the cylinder rod.

The detail guide can have helpful hints. The repair solution was simple - install a new cylinder and pay attention to the bold warning of how the important valve, the damping valve, was adjusted upward from its safe and correct setting by the operator, resulting in a curved cylindrical rod.

In the Russian markets, this excavator holds a leading position in sales, so it surpasses some import analogs in technical terms, however, the cost is the same, but it can be a little lower.

Purpose

The machine is universal and therefore ideal for almost all areas of work. The excavator is in demand in the construction of any objects, the mining industry, the metallurgical industry, companies for the extraction of gas and oil, as well as in many other industries.

When the machine is checked to return to normal working conditions at the workplace, the next logical step for the owner of the machine and equipment is to think about what might prevent this problem in the future. Troubleshooting is our main topic in this article, so let's continue the analysis of the procedures performed.

What the technician did was to avoid regrouping the components. She also avoided lengthy testing until she had exhausted all possible simple causes and visually conducted a hydraulic system for external cues.

The excavator performs such works as falling asleep holes and recesses; development of quarries and wells; loading and unloading of various bulk materials; digging trenches, ditches and trenches; the creation of embankments of soil and other materials in certain places; dismantling of any concrete structures; as well as road repair, but in this area the machine is used extremely rarely.

Know the function of each component and when it should be open or closed. In any case, the technician could have spent even more time talking to the operator at the beginning to try to tell everything that had happened recently. Of course, there is no guarantee that the operator would separate all the details from the front.

A careful look at the adjusting screws can reveal the key. The technician spent time carefully studying the circuit and interpreting the functions of the circuit. She expected internal leakage paths to occur, and used logic to determine that multiple simultaneous failures were not as likely as one, simpler reason.

Attachment Equipment

The widespread use of the Komatsu 400 tracked excavator is due to the extensive range of various attachments. The machine is able to function with the following additional units:

  1. Earthmoving buckets. This type of equipment is basic and there are several models, distinguishable by the type of work being done (digging loose soil or rock), width, full capacity, weight and number of teeth on the lower cutting edge. Installation of units is carried out in just a few minutes.
  2. Grab buckets. Such units are mainly used to perform loading operations, to create embankments of soil and cleaning the working area of ​​industrial waste. But besides this, they are also intended for earthmoving works with soils of the first and second density categories. To perform more accurate work, there are models equipped with a special rotator that allows you to rotate the equipment 360 degrees.
  3. Loosening equipment. It is an indispensable tool in the mining industry, since it is used to loosen solid rocks of the soil. In addition, it can also be used for demolition purposes.
  4. Capture cargo pallet type. The main purpose of such equipment is to perform the loading and unloading of various pallet materials.
  5. Hydraulic breaker. The scope of this unit is quite wide, namely, it is often used for the destruction of concrete or concrete structures, for loosening rocks and solid rocks of the soil, as well as for removing the asphalted layer of roads. Some models of equipment are equipped with a special rotator, allowing to perform more accurate work.
  6. Hydraulic drilling equipment. This type is used for drilling various wells and loosening rocks. It is applied both in construction, and in various industrial branches. Installed to the handle through a special adapter.
  7. Vibrating immersion. There is a fairly large variety of this equipment, distinguishable by size, weight and applied force. Intends for driving in piles.
  8. Vibrating tamping units. As with the previous equipment, this one has several models that differ in terms of weight, size, speed of work and effort. The main purpose of tamping aggregates is compaction of loose soils and other similar materials. Used in construction and road repair works.

Modifications

Komatsu 400 tracked excavator is produced in a single version - the base version. The manufacturer did not undertake the development of modified versions, as the base came out quite successful, namely, it has a high power of the power plant and hydraulic system, reliability, comfort of the cabin and, also importantly, versatility. The machine is universal, not only with additional equipment, but also with its standard.

When using boom cylinders and knobs operating at normal speed, even when used in combination, the pump was an unlikely suspect component. If the complaint was that all the functions of the machine are slower than usual, the pump was on the list of suspects.

Achieving "alert" the next time. As mentioned earlier, troubleshooting steps can take a lot of time. This is especially important when installing diagnostic devices such as flow meters. Half the battle for efficient and effective troubleshooting is to know exactly what “normal” is.



Specifications

Overall data:

  • Constructional length - 11900 millimeters.
  • The width of the track platform - 3300 millimeters.
  • Cab height is 3,900 millimeters.
  • Ground clearance - 460 millimeters.
  • The length of the handle is 2400 millimeters.
  • The track width is 600 millimeters.
  • Track width - 2740 millimeters.

Operational values:

  • The structural weight of the excavator - 41400 kilograms.
  • The minimum turning radius of the rear of the platform is 3600 millimeters.
  • The speed of rotation of the platform - 9 turns in one minute.
  • The greatest climb is overcome - 35 degrees.
  • The maximum digging height is 10,915 millimeters.
  • The maximum digging depth is 7,820 millimeters.
  • The maximum discharge height is 7000 millimeters.
  • The maximum digging radius is 11,000 millimeters.
  • The greatest effort on the handle - 25900 kilograms.
  • The greatest effort on the bucket is 28,200 kilograms.
  • Maximum pulling power is 329 kilonewtons.
  • The ground pressure is 77.5 kilopascals.
  • The greatest effort to introduce the bucket into the ground is 252 kilonewtons.
  • The greatest effort to introduce the bucket into the ground (with a standard handle) is 198 kilonewtons.
  • Type of working equipment (standard) - earthmoving bucket.
  • The earthmoving bucket is 1900 cubic millimeters.

Engine:

  • Engine type - in-line, diesel.
  • Engine brand - SAA6D125E-3.
  • Type of fuel injection system - electronic, direct.
  • Tit turbocharging system - gas turbine.
  • Type of cooling system - liquid, with forced circulation.
  • Rated power output is 255.22 kilowatts / 347 horsepower.

Brakes:

  • Type of service brakes - hydraulic lock.
  • Type of parking brakes - mechanical, disc.

Capacity of excavator tanks:

  • Fuel tank - 650 liters.
  • Cooling system - 34.2 liters.
  • Hydraulic system tank - 248 liters.



Special features

The Komatsu PC400 tracked excavator has a fairly large number of various improvements, namely:

Troubleshooting the operator’s machines can lead to troubleshooting and security problems! Regular maintenance checks should include cylinder cycle times, so that a complaint about a slow cylinder can be understood in the context of optimal machine performance. When a new model of the machine is to be taken care of by a technician, she can choose the measurement of the thread length at the adjustable coil stops or the number of revolutions from the highest setting of the impact safety valves.

Observing a machine that works normally in the workplace can provide valuable references for determining less optimal performance that may precede failure. Paying attention to normal pressure values, component temperatures, and the normal whistling sounds of a fluid passing through valve components can help find an important key when the machine starts to function abnormally.

  1. The space in the cabin was increased by 14 percent, which had a positive effect on comfort during operation. The increased volume allows you to adjust the inclination of the operator’s seat with a headrest in almost all the necessary positions.
  2. High-quality vibration insulation and noise insulation materials are used, due to which a rather low level of extraneous noise has been achieved during operation arising from unloading operations, rotation of the platform, as well as the engine.
  3. In order to increase safety and protect the operator, the cabin frame uses high-strength metal. Moreover, additional upper fences (mounted on the roof) and operator fences may be included in the basic package.
  4. Sealed cabin equipped with air conditioning and air purification filter. Due to this, it was possible to avoid dust entering the cab, which also affects its comfort.
  5. Special guards in the upper part of the cabin comply with the requirements of the second level according to ISO 10262.
  6. The cab uses improved dampers that can significantly reduce the level of vibration arising from the track platform when moving.

One of the key features of Komatsu 400 is to do various jobs with extraordinary precision. This is due to the multi-position control levers for working equipment with proportional pressure. In order for the operator to fully customize the cabin for themselves, the manufacturer installed a double-slip mechanism, the essence of which is to move the operator’s seat and operating equipment control levers apart from each other.

Use a schema to assist in troubleshooting. As is often the case, a sudden malfunction can have a simple cause. It is possible that this simple cause is buried deep inside the pump or valve. However, with keen skills in research, observation and analysis, the technician will be able to find simple causes that are accessible from outside the system.

Maximum traction force

Get complete information from the operator. Look for any obvious external clues. Keep looking for simple reasons. Observe and record normal work. Improve maintenance and battle plan. From 000 kg.

Tilt max. rock climbing

  Maximum speed of movement. Turbocharger, after-cooler.

In terms of technical characteristics and performance, there are also several interesting and useful advantages, namely this:

  • A certain type of work has its own fulfillment requirements, therefore the Komatsu 400 hydraulic system was equipped with two special boom operating modes. The first mode involves the implementation of a smoother and neat movements when the second is designed for cutting.
  • For greater efficiency of the machine, the manufacturer has increased the cutting effort of the soil, which allowed the excavator to cope even with fairly hard rocks and soils.
  • The hydraulic system was modified and, as a result, it was possible to significantly increase the maximum capacity.
  • To work with a heavy weight, or just on uneven surfaces there is a risk, then at some point the machine may lose its stability and tip over. In order for this not to happen, the entire design of the excavator has been modified. Due to this increased stability.

In terms of maintenance, the Komatsu PC400 excavator will not cause any inconvenience and special work, since the following design solutions have been implemented for ease of maintenance:

Electronic for all speeds. Main hydraulic piston pump, variable flow with boom chain control, lever, steering, shifting and head function. Two axial piston engines with a parking brake and one axial piston engine with a rotating brake. Variable piston type.

Maximum pump flow

Manage boom, boom, bucket, swivel and running chains.

Safety valve settings, implementation schemes

  Safety valve parameters, pilot circuit. Safety valve settings, swinging circuit. Safety valve settings, bias scheme. Cab with additional upper protection and suspension with shock absorber.

  1. The equipment bushings have a new modified design, due to which the lubrication interval of mechanisms and parts has been extended. Optionally can install improved items.
  2. The use of new filtering elements in the design made it possible to significantly increase the intervals between the replacement of oil filters, hydraulic filters and the power plant filter.
  3. The turntable has several accesses to the power unit. With the full opening of the hood, a mechanic can get to almost all elements of the engine.
  4. The oil cooler and radiator also have a new redesigned design that allows for quick removal and installation.
  5. The high-performance air filter is installed.

And finally, we should mention such qualities of the machine as:

Control Information System

Easy to use, it gives you an overview of all the functions of the machine. The system contains various levels of cross-section with functions that provide easy control of input and output data, production print and head adjustment.

Rotary Circle Lubrication

  Replenishment options. Automatic air conditioning with defroster. Automatic line elimination system for the fuel line. Automatic engine preheating system. Armrests are installed on the console. Dry air purifier with a double element.

  • Maneuverability.
  • Efficiency.
  • Sophisticated design.
  • Ergonomic
  • Resistance to environmental influences.
  • Minimum amount of engine emissions to the atmosphere.



Video

System to prevent overheating of the engine. The lubrication range of the lubricant is further expanded. Fan protection structure. Prefiltration of the fuel system 10 microns. Hydraulic tracks. Multifunctional color monitor. Dust shield for radiator and oil cooler. Dividing plate of the engine and pump. 78 mm retractable seat belt. Triple claws 600 or 700 mm. Guide rails mats in the central section. Sound alarm offset.

Halogen work lights. System selection mode. Heat and fans. Rear View Camera. Fire extinguishers Polycarbonate front windshield 9,5 mm. Side glass of polycarbonate 9, 5 mm. Reflective curtain in the front windshield. Hydraulic tubes for claw functions. Protective grille in the front windshield.

Engine

Under the hood of the crawler excavator Komatsu PC400 is a power plant brand SAA6D125E-3. This engine has six cylinders with a diameter of 125 millimeters, which are arranged vertically in a row. The piston stroke is 150 millimeters. The total volume of all cylinders has a value of 10998 cubic milliliters. The engine is complemented by a turbo-supercharging system of a gas turbine type, which allows you to produce fairly high performance - the rated output power reaches 255.22 kW or 347 horsepower. Estimated crankshaft speed is 1850 revolutions per minute.

The fuel injection system in the combustion chambers of this unit is electronic, direct. The cooling system, as in most other modern special equipment, is liquid with forced circulation of antifreeze.



Price new and used

The cost of a Komatsu PC400 excavator in a completely new technical condition starts from six million Russian rubles. A key factor affecting the final cost of the machine is the year of production.

A supported model can cost from an average of four million to five million Russian rubles. In this case, the time, technical condition and year of production play an important role in the cost.

Rent of this excavator starts from 10 thousand and comes to 12 thousand Russian rubles per working hour. It is worth noting that this option is in great demand than the previous ones.

Komatsu PC400 excavator is of the greatest interest to consumers among the construction of special equipment of this manufacturer. This is due to the advantages of the machine - excellent technical parameters, maneuverability and performance. The excavator has the greatest digging radius in its class, as well as the cutting depth. In the development of technology used modern solutions, and in the production - innovative technologies. Automated machine assembly provides high quality finished products. The main operational properties are high due to the installation of high-quality and durable components.

  Features and benefits

Komatsu RS 400 is used when performing the following work:

  • device embankments;
  • loading and unloading of bulk materials;
  • backfilling dimples;
  • device recesses;
  • quarrying.


Due to the versatility and versatility of the excavator, it is widely used in mining, oil and gas industry, metallurgical industry and other areas of the economy. The main advantages of Komatsu PC400 include:

  • ease of maintenance and care;
  • the ability to work in different conditions;
  • reliable and durable construction;
  • environmental friendliness of the power plant;
  • maneuverability;
  • ergonomic controls;
  • the ability to select the mode of operation of boom equipment (maximum power or smooth running);
  • safety and comfort;
  • performance;
  • fuel economy in terms of fuel consumption;
  • efficiency;
  • multifunctionality;
  • versatility.

In addition, a counterweight is installed on the vehicle, due to which the load-carrying capacity and stability are increased. For the safety of the operator, railings, fences and steps with anti-slip coating are provided. This eliminates the occurrence of unforeseen situations during operation.


As well as the PC300 model, the Komatsu PC 400 excavator has extended intervals for the replacement of fuels and lubricants and fluids, as well as increased reliability of the working bodies. He easily copes with the tasks when working in an aggressive environment. The advantages of the machine include power and long-term trouble-free service, which are caused by the installation of reliable and high-quality parts.

  Specifications and dimensions

The main specifications of the Komatsu PC400 include:

Dimensional characteristics of Komatsu PC 400:

  Fuel consumption

The Komatsu PC400 tracked excavator consumes from 18 to 28 liters of diesel fuel per hour on average. At the same time, 650 liters of diesel is placed in the filling tank, which guarantees long-term operation without the need for refueling.

  Engine


Komatsu RS 400 installs a four-stroke six-cylinder power unit with a capacity of 347 horsepower. Model 11 liter SAA6D125E-3 is equipped with systems of liquid and air cooling, direct feed of the combustible mixture and turbocharged supercharging. The maximum speed of the excavator is 5.5 km / h. Fuel injection is performed using control electronics, which guarantees a reduction in fuel consumption and efficiency. The rotational speed of the motor shaft is 1850 revolutions per minute, each cylinder has a diameter of 12.5 cm.

The quality of the exhaust of the power plant complies with international standards of Tier II class. Thanks to this motor, the operator can choose Komatsu RS 400 mode of operation:

  • powerful, at which the limiting power is developed, providing excellent productivity and low consumption of a diesel;
  • economy mode used in simple jobs. In this case, the speed of movement remains the same, and fuel consumption is reduced.


  Device


To increase the efficiency of the PC400, it is provided

  • increased stability due to the counterbalance device improved design;
  • the ability to handle loads of greater weight;
  • increased soil cutting force;
  • two modes of operation of boom equipment (smooth and powerful), due to which you can choose the characteristics necessary for a particular type of work.


  Chassis

The increased clearance between the KOMATSU PC 400 rotary platform and the crawler belt eliminates mechanical damage to the lower part of the structure while moving over the rocks.


  Hydraulic system

HydrauMind hydraulics is installed on the equipment, characterized by a closed center, the installation of two pumps with variable transmission and an electronic control system. Thanks to it, optimization of engine power characteristics is achieved, hydraulic losses during operation and consumption of diesel fuel are reduced.

The Komatsu RS 400 hydraulic system has several distinctive features. This is the installation of pumps of hydraulic type with pistons with variable power. The maximum flow rate is 616 liters per minute of work, the pressure is 355 kg / sq. cm.

Related publications

  • Description of the cartoon Shrek Knight Description of the cartoon Shrek Knight

    Shrek (Shrek) - the ogre-eater, the hero of the same story by the American writer William Steig, as well as the cartoon series "Shrek" 1,2,3, ...

  • If dreamed black spiders If dreamed black spiders

      To see a spider in a dream means that you will be attentive and active in your work, and good luck will thank you for it. See this spider ...